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Environmental Cracking
What causes environmental cracking? Environmental cracking results from the conjoint action of three components:(1) a susceptible material; (2) a specific chemical species (environment) and (3) tensile stress. For example, copper and its alloys are susceptible to ammonia compounds, mild steels are susceptible to alkalis and stainless steels are susceptible to chlorides. There is no unified mechanism for environmental cracking in the literature. Various models have been proposed which include the following:Adsorption model: specific chemical species adsorbs on the crack surface and lowers the fracture stress. Film rupture model: stress ruptures the passive film locally and sets up an active-passive cell. Newly formed passive film is ruptured again under stress and the cycle continues until failure. Pre-existing active path model: Pre-existing path such as grain boundaries where intermetallics and compounds are formed. Embrittlement model: Hydrogen embrittlement is a major mechanism of environmental cracking for steels and other alloys such as titanium. Hydrogen atoms diffuse to the crack p and embrittle the metal.